How To Test The Fuel Pump (2001-2004 3.0L Ford Escape)

The fuel pump output can be tested with a fuel pressure gauge. This is due to the fact that the 3.0L Ford Escape comes equipped with a Schrader valve. And it's to this valve that you and I can connect a fuel pressure test gauge to.

I'm also gonna' explain how to check a ‘cranks but does not crank’ condition (caused by a lack of fuel) with starting fluid.

Contents of this tutorial at a quick glance:

  1. Symptoms Of A Bad Fuel Pump.
  2. TEST 1: Using Starting Fluid To Confirm Lack of Fuel.
  3. TEST 2: Checking Fuel Pressure With A Fuel Pressure Gauge.
  4. Where To Buy A Fuel Pressure Test Gauge.
  5. Location Of The Schrader Valve.
  6. Fuel Pump Inertia Switch.
  7. Where To Buy The Fuel Pump and Save.

Symptoms Of A Bad Fuel Pump

The fuel pump can fail in one of two ways. The first type of failure is a complete failure in which the fuel pump stops sending fuel to the fuel injectors. The other type of failure is a fuel pump that's working but NOT sending enough fuel to the fuel injectors and thus provoking all kinds of performance issues.

When a fuel pump completely fails, you'll see that:

  1. The engine turns over but will not start.
  2. The ignition coil pack feeding spark to all 6 cylinders.
  3. The PCM will still pulse (activate) all 6 fuel injectors.
  4. Fuel pressure PSI is 0 PSI at the Schrader valve test port.
  5. Engine starts, although momentarily, if you spray starting fluid into the throttle body and then crank the engine.

When the fuel pump is starting to fail and under-performing, you'll probably see one or more of the following symptoms:

  1. Lean air/fuel mixture trouble codes.
  2. Rough idle.
  3. Engine starts after extended cranking.
  4. Lack of power when accelerating the vehicle down the road.
  5. Back-fires thru' the intake manifold when accelerating your pickup or van down the road.

Both of these conditions can be tested with a fuel pressure gauge. Alright, with this info under our belts, let's get testing.

TEST 1: Using Starting Fluid To Confirm Lack of Fuel

How To Test The Fuel Pump (2001-2004 3.0L Ford Escape)

The cool thing about using starting fluid is that it's a quick way of determining if a lack of fuel is causing your vehicle not to start.

The one thing you need to keep in mind is that the starting fluid test's accuracy depends on having spark at all 6 cylinders. On the Ford Escape, this means testing at least the 3 ignition coils (that face the radiator) for spark with a spark tester. If all 3 are sparking, then you can assume that the rear 3 ignition coils are too and you can proceed with the starting fluid test.

IMPORTANT: This is a very fast and easy test but you do have to take one very important safety precaution and this is to reconnect the air intake duct after spraying starting fluid down the throttle bore (although you don't have to fasten it). This will prevent any backfire, that might occur, from scaring the heck out of you when cranking the engine.

This is what you have to do:

  1. 1

    Remove the intake air duct from the throttle body. You don't have to completely remove it, since you'll have to reconnect it in one of the next steps.

  2. 2

    Open the throttle plate and spray starting fluid down the bore.

    As a safety precaution reconnect the air duct after you have sprayed a good squirt of starting fluid (but you don't have to tighten the air duct's hose clamp).

  3. 3

    Crank the engine once the air duct is back on and you're clear of the engine compartment.

  4. 4

    You'll get one of two results with this test:

    1.) The engine will start momentarily and after a few seconds will die or.

    2.) The engine will only crank but not start at all.

OK, let's find out what your results mean:

CASE 1: If the engine started and ran for a few seconds: This test result tells you that the no start problem is due to a lack of fuel.

Your next step is to check to see what the fuel pressure is with a fuel pressure test gauge. Go to: TEST 2: Checking Fuel Pressure With A Fuel Pressure Gauge.

CASE 2: The engine did not start, not even momentarily: This usually means that a lack of fuel IS NOT the reason your car is not starting.

Now, remember what I said about this test not being very accurate? Well, I suggest you do one more test and this is to check the fuel pressure with a fuel pressure test gauge. Go to: TEST 2: Checking Fuel Pressure With A Fuel Pressure Gauge.